A 3D printed drone designed and developed by Aurora Flight Sciences and Stratasys Ten years ago it might have been hard for many people to imagine being able to send a digital file to a printer and producing a three-dimensional object. However, this advanced technology is becoming more widely used in many different industries and is inspiring innovations like 3D-printed cars that can drive and medical devices that can save lives. Today, Manassas-based Aurora Flight Sciences is taking this technology one step further. The company unveiled the world’s largest and fastest 3D-printed, unmanned aircraft at the Dubai Airshow in November. This high-speed, jet-powered unmanned aerial vehicle (UAV) flies faster than 150 miles per hour. Aurora partnered with Stratasys Ltd., a 3D printing and additive manufacturing company, to design and produce an aircraft using 3D-printed, lightweight plastics and metal. This UAV was developed in half the time it typically takes using traditional manufacturing methods. By using 3D printers, Aurora’s aerospace engineers can build customized products quicker and produce them more cost effectively, which creates new opportunities for the company. For example, the U.S. Air Force recently announced an initiative called “Affordable, Attritable Aircraft” to significantly reduce aircraft procurement costs. The […]